Journal 

PROCEEDINGS IN MANUFACTURING SYSTEMS

 

ISSN 2343–7472

ISSN-L 2067-9238

 

 

 

 

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Journal

PROCEEDINGS

IN MANUFACTURING SYSTEMS

 

Volume 16, Issue 1,  2021 

  

 

·             Vidosav MAJSTOROVIC, Dusan STANIC, Slavenko STOJADINOVIC,

               Towards a digital measurement twin based on CMM

 

·             Laurenţiu SLĂTINEANU, Bruno RĂDULESCU, Oana DODUN, Adelina HRIŢUC,

               Preliminary synthesis of a device for simulating the self-induced vibrations when cutting

 

·             George CONSTANTIN, Anca BUCURESTEANU,

               Aspects regarding the remanufacturing of heavy-duty machine tools from the perspective of sustainable development

 

·             Tiberiu DOBRESCU, Cristina ICOCIU, Cătălin SILVESTRU, Nicolae POSTĂVARU,

               Reconfiguring the curricula so that all educational pathways allow access to a higher form of training and qualification

 

·             Dragos AROTARITEI, Corina CONSTANTIN, George CONSTANTIN,

               Variable importance analysis for a cutting process model

 

 

 

 

pp. 3-11         View full text

 

 

Towards a digital measurement twin based on CMM

 

Vidosav MAJSTOROVIC1,*, Dusan STANIC2, Slavenko STOJADINOVIC3

 

1) Full Professor, Faculty of Mechanical Engineering, Department for Production Engineering, Belgrade, Serbia

2) MSc, Faculty of Mechanical Engineering, Department for Production Engineering, Belgrade, Serbia

3) Assistant Professor, Faculty of Mechanical Engineering, Department for Production Engineering, Belgrade, Serbia

 

 

Abstract: Towards a digital measurement twin (DMT) this paper presents an off-line DMT for CMM based on DMIS file. The measurement system based on CMM DEA-IOTA-2203 was used as a physical twin, and a virtual machine, generated after modelling and configuring in PTC Creo software of both the machine itself and the prismatic parts and fixture clamps, was employed as a digital twin. .ncl (DMIS) file was generated by programming the measuring path and simulation of the virtual CMM for standard types of tolerances in PTC Creo software and Manufacturing module. The analysis of the metrology of the measuring part, the bearing carrier, for the given forms of tolerance (location, perpendicularity, flatness, total runout) was performed. The components of the measuring machine and the assembly with defined kinematic connections are modelled. After simulation and generation of the output DMIS file in PTC Creo using virtual CMM, the real CMM DEA ‒ IOTA-2203 was programmed and measured on it. After the measurement, the measurement report is generated as a basic document with verified values, which unambiguously gives an insight into the true quality state of the measured part dimension. Consequently, the result of this paper is off-line DMT based on DMIS file.

 

 

 

 

pp. 13-20        View full text

 

 

Preliminary synthesis of a device for simulating the self-induced vibrations when cutting

 

Laurențiu SLĂTINEANU1, Bruno RĂDULESCU2, Oana DODUN1,*, Adelina HRIȚUC4

 

1) Prof., PhD, Department of Machine Manufacturing Technology, “Gheorghe Asachi” Technical University of Iași, România

2) Lecturer, PhD, Department of Machine Tools and Tools, “Gheorghe Asachi” Technical University of Iași, România

3) Prof., PhD, , Department of Machine Tools and Tools, “Gheorghe Asachi” Technical University of Iași, România

4) Ph.D. student, Department of Machine Manufacturing Technology, “Gheorghe Asachi” Technical University of Iași, România  

 

 

Abstract: To explain how to generate self-induced vibrations in a cutting process, there are currently several hypotheses and mathematical models. Such a model is known as a mass-spring system on a moving belt. In principle, the model of the mass–spring system on a moving belt took into consideration the action of the frictional force generated by the movement of a part having a certain mass on the surface of a continuous belt wrapped in two wheels, one of which is a drive wheel. The part is supported laterally, in the direction of movement, by two springs. Using principles from axiomatic design, the paper proposes a variant of the device that considers the mass–spring system but with the use of a rotational motion instead of the motion along a linear trajectory. Functional requirements have been defined for this purpose, and appropriate solutions have been identified for meeting each of the functional requirements. An adaptable device has been designed as such on a universal lathe. A parallelepiped-shaped part pressed against the outer cylindrical surface of a ring-type part is used. Attention was paid to the possibilities of changing the values of some input factors to reveal the influence of these factors on some characteristics of the self-induced vibrations. Factors whose values may change are considered the peripheral speed of the ring-type part, the forces generated by the springs involved in the vibratory motion, the pressure force of the parallelepiped on the outer cylindrical surface of the ring.

 

Key words: cutting, self-induced vibration, mass–spring system, axiomatic design, device for generating self-induced vibration, process input factors.

 

 

 

 

pp. 21-27         View fullext

 

 

Aspects regarding the remanufacturing of heavy-duty machine tools from the perspective of sustainable development

 

George CONSTANTIN1,*, Anca BUCUREȘTEANU2

 

1, 2) Prof., PhD, Eng., Robots and Manufacturing Systems Department, University "Politehnica" of Bucharest, Romania

 

 

Abstract: In this paper, the authors present some aspects regarding the redesign and remanufacturing of heavy-duty machine tools from the perspective of compliance with the requirements of operator and environmental protection, according to the principles of sustainable development. There are aspects regarding the reduction of material consumption, reduction of expenses due to the consumption of oil, water and electricity, reduction of noise pollution, all in the conditions of finally obtaining modern CNC machine tools, which can compete with new machine tools.

 

Key words: remanufacturing of heavy-duty machine tools, sustainable development, reduction of material consumption.

  

 

 

 

pp. 29-25        View full text

 

 

Reconfiguring the curricula so that all educational pathways allow access to a higher form of training and qualification

 

Tiberiu DOBRESCU1,*, Cristina ICOCIU2, Cătălin SILVESTRU3, Nicolae POSTĂVARU4

 

1) Prof., PhD, Robots and Manufacturing Systems Department, University "Politehnica" of Bucharest, Romania

 2) Assoc. Prof., PhD, Robots and Manufacturing Systems Department, University "Politehnica" of Bucharest, Romania

3) Assoc. Prof., PhD, Robots and Manufacturing Systems Department, University "Politehnica" of Bucharest, Romania

4) Prof., PhD, Metal structures, Management and Graphic Engineering Department, Technical University of Civil Engineering Bucharest, Romania

 

 

Abstract: The article includes statistical research of European documents and studies conducted by psychologists and sociologists, which propose a new education system based on the individual's freedom to choose when he wants to learn and based on his innate qualities, skills and abilities that should be developed in life for bringing satisfaction. What follows until 2030-40 is completely different from what it was in the last hundred years, generation Z and Alpha differ from the rest by their nature, they have a different behavioral profile. Those who deal with the education system today should listen to behavioral specialists and be supported to change the system in the way they and tomorrow's generations want, otherwise, education will not achieve its goal. In the spirit of those presented, of sociological and psychological studies / articles developed by renowned teachers, we further present the proposed scheme for the new education system that can be applied starting with 2023, if we hurry to legislate and adapt to European strategic requirements.

 

Key words: learning outcomes ISCO, ESCO, skills, study programs, efficiency.

 

 

 

 

pp. 37-42        View full text

 

 

Variable importance analysis for a cutting process model

 

Dragos AROTARITEI1,*, Corina BOTEZ (CONSTANTIN)2, George CONSTANTIN3

 

1) PhD, Prof., Medical Bioengineering Faculty, University of Medicine and Pharmacy ”Grigore T. Popa”, Iasi, Romania

2) PhD, Assistant Prof., Engineering Graphics and Industrial Design Department, University “Politehnica“ of Bucharest, Romania

3) PhD, Prof., Machine and Production Systems Department, University “Politehnica“ of Bucharest, Romania

 

 

Abstract: The mathematical modelling and analysis of the milling process still remains a challenge for researchers. The usually way to do that is to discover mathematical functions that approximate the cutting forces as function of three variables: cutting depth, feed per tooth and cutting speed. Finding a position is very difficult, although some proposals are made in very few works. A black box modelling is an attractive idea but, in this case, the eventual connections of model with physical phenomena can be lost. This paper proposes an importance analysis for input variables using model based on average and maximum cutting forces on three axes. Two methods are used for this global sensitivity analysis (GSA), the Morris method and Sobol methods. The milling investigations were carried out on a CNC machining canter, FIRST MCV 300, with three NC axes. The measurements were made with a Kistler dynamometer fixed on the machine tool table. The workpiece material used for the experimental tests is improved AISI 1045 steel. The workpiece was initially tested in order to establish the material (spectrometric test and hardness measuring). The cutting tool used is CoroMill R 365-080Q27-S15M with cutting tool inserts R365-1505ZNE-PM 4230 from Sandvik Coromant. Because the data are already collected, in order to find the new values necessary for GSA, a model based on RBF networks is proposed to be used.

 

Key words: cutting parameters, experimental plan, cutting force components, average cutting force, maximum cutting force, variable importance analysis, neural networks.

 

 

 

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