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PROCEEDINGS IN MANUFACTURING SYSTEMS

ISSN 2067-9238

 
 
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Editors

Adrian GHIONEA,

George CONSTANTIN

 

 

Series Editorial Team

Emilia BĂLAN

Sorin Mihai CROITORU

Costel Emil COTEŢ

 

 

Editorial Council

Traian AURITE, Alain GERARD, Csaba GYENGE, Florin IONESCU,

Constantin ISPAS, Branko KATALINIK, Stanislav LEGUTKO,

Aurel OPREAN, Eugen PAY, Daniel PLAY, Radu VOINEA

 

 

 

EDITURA ACADEMIEI ROMĀNE

Bucharest, 2010

 

 

University “Politehnica” of Bucharest

Machines and Production Systems Department

Splaiul Independenţei 313, sector 6

060032 Bucureşti, Romānia

Tel: (+4021) 402 94 20

E-mail: orgcom@icmas.eu

http://www.icmas.eu

 

 

Editura Academiei Romāne

Calea 13 Septembrie nr. 13, sector 5

050711 Bucureşti, Romānia

Tel.: (4021) 318 81 46, (4021) 318 81 06, Fax: (4021) 318 24 44

E-mail: edacad@ear.ro

http://www.ear.ro

 

 

Peer reviewers: acad. Radu VOINEA, Aurel OPREAN, Alain GERARD, Daniel PLAY

 

 

Editorial assistant: Irina FILIP

Computerized editing: George CONSTANTIN, Mariana ŞERBĂNESCU

 

 

Reviewing Committee

 

Gheorghe AMZA, Romania

Traian AURITE, Romania

Laurean BOGDAN, Romania

Octavian BOLOGA, Romania

Iooan BONDREA, Romania

Gheorghe BRABIE, Romania

Daniel BRUN-PICARD, France

Olivier CAHUC, France

Gavrilă CALEFARIU, Romania

Ilie CATANĂ, Romania

George CONSTANTIN, Romania

Radu COTEŢIU, Romania

George DOBRE, Romania

George DRĂGHICI, Romania

Gabriel FUMUŞANU, Romania

Alain GERARD, France      

Adrian GHIONEA, Romania

Marius GURAN, Romania

Csaba GYENGE, Romania

Florin IONESCU, Germany

Sorin IONESCU, Romania

Mihaiela ILIESCU, Romania

Kostadin KOSTADINOV, Bulgaria

Ivan KURIC, Slovakia

Stanislav LEGUTKO, Poland

Nicolae MARINESCU, Romania

Josef NOVAK-MARCINCIN, Slovak Republic

Constantin MINCIU, Romania

Sevasti MITZI, Grece

Vasile NĂSUI, Romania

Tadeusy NIESZPOREK, Poland       

Nicolae OANCEA, Romania

Viorel PĂUNOIU, Romania

Daniel PLAY, France

Dan PRODAN, Romania

Ştefan Dan PASTRAMĂ, Romania

Tomasz RYDZKOWSKI, Poland

Jean Franēois RIGAL, France

Gheorghe SINDILĂ, Romania

Ion SIMIONESCU, Romania

Laurenţiu SLĂTINEANU, Romania

Ştefan STAICU, Romania

Constantin STĂNCESCU, Romania

Eugen STRĂJESCU, Romania

Ioan TĂNASE, Romania

Miron ZAPCIU, Romania

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Journal

 

PROCEEDINGS

IN MANUFACTURING SYSTEMS

 

Volume 5, No. 1,  2010

 

 

Contents

 

· Claudiu BĪŞU, Miron ZAPCIU, Dorel ANANIA, Constantin ISPAS, Constantin MINCIU,

   Dynamic behaviour of machine tool motor spindle by Eddy current monitoring, pp. 3-8

       

· Ileana FULGA, Eugen STRĂJESCU,

   Studies concerning the particle conglomeration in the fluidic mills, pp. 9-14

          

· Dejan LUKIĆ, Velimir TODIĆ, Mijodrag MILOŠEVIĆ,

   Model of modern technological production preparation. pp. 15-22

          

· Adrian Stere PARIS, Constantin TĀRCOLEA,

   New stochastic models applied to manufacturing systems, pp. 23-26

       

· Romeo Cioară, Ruxandra Cioară,

   Experimental results as regards the quality of the surfaces obtained by precision cutting of the bars, pp. 27-30

       

· Tadeusz NIESZPOREK, Kazimierz ŁYCZKO,

   Generation of the worm helical surface, pp. 31-34

       

· Kazimierz ŁYCZKO, Tadeusz NIESZPOREK,

   Effect of the conditions and kinematics of working on the design of thread rolling tools, pp. 35-38

       

· Mircea LOBONŢIU, Ioan PAŞCA,

   Influence of tool axis inclination angle on the surface roughness in ball end milling of OLC45 (C45) material, pp. 39-44

       

· Laurenţiu SLĂTINEANU, Margareta COTEAŢĂ, Irina BEŞLIU GRIGORAŞ, Mihai BOCA,

   Elastic deflection of the cylindrical workpieces during the machining, pp. 45-48

       

· Elena RADU-COSTACHE, Gheorghe BRABIE,

   Analysis of thickness variation in the case of cylindrical micro drawn parts made of very thin metal sheets, pp. 49-52

       

· Jozef NOVAK-MARCINCIN,

   Application of virtual manufacturing in industrial practice, pp. 53-56

 

  

pp. 3-8

 

Dynamic behaviour of machine tool motor spindle by Eddy current monitoring

 

  View full text

 

Claudiu BĪŞU, Miron ZAPCIU, Dorel ANANIA, Constantin ISPAS, Constantin MINCIU,

 

Abstract: The objectives of this paper were to measure the displacements of an integrated spindle of a milling machine tool using Eddy current transducers and to evaluate effects by signal processing and analysis in order to identify the causes. For achieving the objectives, we analyzed a number of elements by computing and processing signal considering the waveform and frequency and identifying defects and their location. To reduce the vibrations amplitudes of a circularity diagram on one or more rotations, we developed an experimental model with the aim of intervention on the defect for extending the lifetime of the element that generates vibrations.

 

Key words: vibrations, displacements, spindle motor, eddy-current, defect correction, lifetime.

 

1 PhD, Lecturer, e-mail: cfbisu@gmail.com.

2 PhD, Prof., e-mail:  zapcium@yahoo.com

3 PhD, Lecturer , e-mail:dorel.anania@yahoo.com;

4 PhD, Prof., e-mail: ispas1002000@yahoo.fr

5 PhD, Prof., e-mail: constantin_minciu@yahoo.com

Machines and Production System Departament. University "Politehnica" of Bucharest, Splaiul      Independentei 313, Sector 6, 060042, Bucharest, Romania, tel/fax: +40214029724

 

 

pp. 9-14

 

Studies concerning the particle conglomeration in the fluidic mills

 

  View full text

 

Ileana FULGA, Eugen STRĂJESCU,

 

Abstract: In this paper a documentary study about the problems of the researches oriented in the domain of particles size reduction is presented. These mills represent the most important type used in the powder metallurgy. The paper presents conclusions about the research directions to be considered in the future. Also the problems and the experimental researches for the particles conglomeration are presented. The considerations made in this paper are intended for future research of a serious and complete study of the conglomeration phenomena.

 

Key words: fluidic mill, spiral jets, micronization, conglomeration, particle flux, fluid jet speed.

 

1 Eng., PhD, APTM Suisse, Tel. 0041916474853, E-mail: a@fulga.com

2 Professor, PhD, head of department, University "Politehnica" of Bucharest, Romania, Machines and Production Systems Department, Splaiul Independentei 313, sector 6, Bucharest

Tel. 004021745124475, E-mail: eugen_strajescu@yahoo.com

 

 

pp. 15-22

 

Model of modern technological production preparation

 

  View full text

 

Dejan LUKIĆ, Velimir TODIĆ, Mijodrag MILOŠEVIĆ,

 

Abstract: Production system will work well, achieve growth and development if it satisfies requirements of the market, or if its products are functional, economical, have high quality and good design, if they are environmentally suitable, competitive and market acceptable products. Product development consists of two basic steps, or functions. The first step is product design based on functional, aesthetic and other requirements. The second step relates to the production process planning, whose activities are implemented within the technological production preparation.Technological production preparation tasks are solved in many different interrelated phases, starting from the global production planning and preliminary process planning, through the detailed process planning and to the generation of NC programs and necessary technological documentation. This paper will show a model of modern technological production preparation with appropriate activities, or phased in accordance with the requirements of modern business and engineering capabilities of new techniques and information technology.

 

Key words: technological production preparation, process planning, CAPP, CAM, CAPP-CAx.

 

1 MSc Assistant, Faculty of Technical Science, Department of Production Engineering,

Trg D. Obradovica 6, 21000 Novi Sad, Serbia, +381 21 485 2331/454 495, lukicd@uns.ac.rs.

2  PhD, Prof., Head of Chair of Computer Supported Technological Systems and Design Processes Faculty of Technical Science, Department of Production Engineering, Trg D. Obradovica 6, 21000 Novi Sad, Serbia, +381 21 485-2346/454-495, todvel@uns.ac.rs.

3  MSc Assistant, Faculty of Technical Science, Department of Production Engineering, Trg D. Obradovica 6, 21000 Novi Sad, Serbia, +381 21 485 2331/454 495, mido@uns.ac.rs.

 

 

pp. 23-26

 

New stochastic models applied to manufacturing systems

 

  View full text

 

Adrian Stere PARIS, Constantin TĀRCOLEA,

 

Abstract: A classical method of the analyzing the lifetime of the manufacturing systems is to use distributional laws, which take values on the bounded intervals, within which the stochastic repartitions are constrained to vary.  Some adequate bounded distributions derived from classical models are developed and compared in the paper. The proposed laws are used for modeling reliability function and hazard-rate. The numerical examples prove that these models are adequate for practical applications.

 

Key words: lifetime distributions, failure function, hazard-rate function.

 

1 PhD, Math., Professor, University "Politehnica" of Bucharest, Department of Mathematics, Splaiul Independentei 313, Sector 6, 060042, Bucharest, ,Romania, E-mail: constantin_tarcolea@yahoo.com

2 PhD, Eng, Lecturer, University "Politehnica" of Bucharest, Materials Tehnology and Welding Department, Splaiul Independentei 313, Sector 6, 060042, Bucharest, Romania, E-mail: adrianparis@amza.camis.pub.ro

 

 

pp. 27-30

 

Experimental results as regards the quality of the surfaces obtained by precision cutting of the bars

 

  View full text

 

Romeo Cioară, Ruxandra Cioară,

 

Abstract: Research conducted over several years led to design a new type of shearing device for cold cutting of bars, semi-closed, with elastic radial clamping of bar on both sides of the cutting plan, simple, compact, sealed and small dimensions. The originality of concept and construction was validated by patent. An experimental model was designed and made in very good condition. Experimental research relative to that was conducted entirely in laboratories of Economic Engineering and Production Systems Department at Transilvania University of Brasov, and covered several aspects. In this paper are presented results only on flatness and perpendicularity of parts cut with it.

 

Key words: cutting shear, cutting device, flatness, perpendicularity, invention.

 

1 PhD, Eng, Prof. Transilvania University of Brasov, Economic Engineering and Production Systems Department, professor, PhD, Eng., Zizinului str., no. 20, bl. 35, sc. C, ap. 40, 500414 Brasov, Romania, Tel./ Fax 0726367118 / 0268477113, cioarar@unitbv.ro

2 PhD. Eng, Conversion engineer, S.C. Cambric Consulting S.R.L., Zizinului str., no. 20, bl. 35, sc. C, ap. 40, 500414 Brasov, Romania

Tel. 0726367119, cioarar@unitbv.ro.

 

 

pp. 31-34

 

Generation of the worm helical surface

 

  View full text

 

Tadeusz NIESZPOREK, Kazimierz ŁYCZKO,

 

Abstract: The helical surface of a worm is most often formed using a rotary tool with the rectilinear axial profile of the tool action surface. It is very rarely machined with a tool of a circular or other profile. The worm surface is machined with a finger-type, disc-type, cup-type, or ring-type tool over the whole profile height. The form of machined surface is determined not only by the geometrical parameters and profile of the tool, but also by the tool type.  The increasingly wide use of modern CNC machine tools and CAD/CAM type software applications enable also the development of technologies for machining helical surfaces. By the Lace Cut method using a finger-type spherical cutter, helical surfaces of any profile can be formed.

 

Key words: worm, helical surface, modelling, hobbing machining.

 

1 Prof., PhD, Eng, E-mail: tadek@itm.pcz.czest.pll

2 Dr, PhD, Eng., E-mail: kazimierzlyczko@op.pl

Częstochowa University of Technology,

Al. Armii Krajowej 21, 42-200 Częstochowa, Poland

Tel. +48 34 3250 509

 

 

pp. 35-38

 

Effect of the conditions and kinematics of working on the design of thread rolling tools

 

  View full text

 

Kazimierz ŁYCZKO, Tadeusz NIESZPOREK,

 

Abstract: The article contains issues regarding thread shaping with following methods: tangential, radial, axial and planetary which are all used in technology of thread rolling. The analysis of processing conditions was carried out - technological and rolling kinematics in relation to construction of rolling tools. On above basis the general quidelines and dependences that set basic construction parameters of flat dies were presented.

 

Key words: threads rolling, methods, tooling construction.

 

1 Prof., PhD, Eng, E-mail: tadek@itm.pcz.czest.pll

2 PhD, Eng., E-mail: kazimierzlyczko@op.pl

Częstochowa University of Technology,

Al. Armii Krajowej 21, 42-200 Częstochowa, Poland

 

 

pp. 39-44

 

Influence of tool axis inclination angle on the surface roughness in ball end milling of OLC45 (C45)

 

  View full text

 

Mircea LOBONŢIU, Ioan PAŞCA,

 

Abstract: Ball end milling has a relatively high share in the cutting process. Due to the widespread use of this process it is essential to know the parameters that can influence the process to achieve the optimum and adequate quality of machined surface. Besides the cutting regime parameters for milling operations with ball nose end mills the angle of inclination of the cutting tool axis has a great importance. The present paper includes a summary of international investigation and optimization of surface quality depending on the parameters involved in the process and in particular the inclination of tool axis.

 

Key words: milling, roughness, ball end mill, angle, inclination.

 

1 Prof., PhD, North University of Baia Mare,.Str. Dr. Victor Babes,

nr.62 A, Baia Mare, Romania, E-mail: mircea.lobontiu@ubm.ro,

2  PhD, North University of Baia Mare, Str. Dr. Victor Babes, nr.62

A , Baia Mare, Romania, E-mail: Ioan.Pasca@ubm.ro

 

 

pp. 45-48

 

Elastic deflection of the cylindrical workpieces during the machining

 

  View full text

 

Laurenţiu SLĂTINEANU, Margareta COTEAŢĂ, Irina BEŞLIU GRIGORAŞ, Mihai BOCA,

 

Abstract: During the machining process, under the action of the cutting forces, the workpiece is usually elastically deflected and, as a consequence, the current depth of cut is different in comparison with the desired one, therefore the machined surface could present dimensional and shape errors. The deflection size is influenced by the rigidity of the machine tool, cutting tool, workpiece, working parameters (depth of cut, work feed and speed), geometry of the tool active part, workpiece material and dimensions, etc. For certain work conditions, the elastic deflection could be estimated by taking into consideration theoretical relations, but appropriate results could be obtained by experimental research. The paper presents some authors’ considerations concerning the modeling of the elastic deflection of the workkpiece held in the universal scroll chuck and tailstock live center. Such models could be used to establish the tool point path on CNC lathes, so that the possible machining errors to be avoided.

 

Key words: elastic deflection, rigidity, turning, universal scroll chuck, tailstock live center.

 

1 Prof.. PhD, Tel. +40 232 278680/2313/ Fax +40 232 217290, E-mail address: slati@tcm.tuiasi.ro.

2 Assistan Prof., Tel. +40 232 278680/2323, Fax +40 232 217290, E-mail address: mcoteata@tcm.tuiasi.ro.

3 Junior Assistant, Tel +40 230 216147/261, E-mail address: grigorasirina_sv@yahoo.com.

4 Ph.D. student, Tel. +40 232 278680/2317, Fax +40 232 217290, E-mail address: mihaitzaboca@yahoo.com.

Technical University "Gheorghe Asachi" of Iaşi, Department of Machine Manufacturing Technology, D. Mangeron Street,

59A, 700050 Iaşi, Romānia.

 

 

pp. 49-52

 

Analysis of thickness variation in the case of cylindrical micro drawn parts made of very thin metal sheets

 

  View full text

 

Elena RADU-COSTACHE, Gheorghe BRABIE,

 

Abstract: The micro deep drawing represents a cold forming process performed in order to realize micro parts. The main problems encountered in creating micro parts by micro drawing are as follows: the small thickness of material that can influence the drawing parameters and can affect the part quality; the small dimensions of parts that can influence the tools geometry and can create some problems in tools manufacturing; the instability phenomena (like: springback, wrinkling, necking, thickness variation etc.) that can affect the accuracy and quality of the produced micro-parts. The objective of the present work is to investigate and analyze an important instability and undesired phenomenon:  thickness variation, phenomenon that can affect the springback intensity and the material integrity; the analysis was performed for the case of cylindrical drawn micro parts.

 

Key words: micro drawing; thin sheets; cylindrical micro-parts; thickness variation.

 

1 PhD Student

2 Prof., PhD, E-mail: g-brabie@ub.ro

University of Bacău, Industrial Engineering Department, Calea Mărăşeşti, 157, 600115, Bacău, Romania

 

 

 

pp. 53-56

 

Application of virtual manufacturing in industrial practice

 

  View full text

 

Jozef NOVAK-MARCINCIN

 

Abstract: Virtual Reality (VR) requires more resources than standard desktop systems do. Additional input and output hardware devices and special drivers for them are needed for enhanced user interaction. But we have to keep in mind that extra hardware will not create an immersive VR system. Special considerations by making a project of such systems and special software are also required. As the human performs actions like walking, head rotating (i.e. changing the point of view), data describing his/her behavior is fed to the computer from the input devices. The computer processes the information in real-time and generates appropriate feedback that is passed back to the user by means of output displays. In general: input devices are responsible for interaction, output devices for the feeling of immersion and software for a proper control and synchronization of the whole environment.

 

Key words: virtual reality, virtual manufacturing.

 

1 PhD, Prof., Technical University of Kosice, Faculty of Manufacturing Technologies in Presov, Slovak Republic, E-mail: jozef.marcincin@tuke.sk

 

 

Electronic mail: orgcom@icmas.eu   /