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PROCEEDINGS IN MANUFACTURING SYSTEMS

 

ISSN 2343–7472

ISSN-L 2067-9238

 

 

 

 

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PROCEEDINGS

IN MANUFACTURING SYSTEMS

 

Volume 18, Issue 2, 2023

 

 

 

·          Tudor George ALEXANDRU, Bogdan Marian VERDETE, Marius Vali LAZAR,

            System identification approach for evaluating the thermal behaviour of printed circuit boards

 

·          Adrian MAROȘAN, George CONSTANTIN, Claudia Emilia GÎRJO3, Anca Lucia CHICEA, Mihai CRENGANIȘ,

            Real time data acquisition of low-cost current sensors ACS712-05 and INA219 using Raspberry PI, DAQCplate and Node-RED

 

·          Claudiu Florinel BÎȘU, Dorel Florea ANANIA, Emilia BĂLAN, Cosmin GOGU, Andra Elena PENA,

            Vibration analysis of a microsatellite panel during the shaker testing

 

·          Elena BACIOI, Adrian ISPAS, Eduard BENDIC,

            Analysys of end mill durability when processing wood composite materials

 

·          Adrian ISPAS, Elena BACIOI, Eduard BENDIC,

            Industrial depolutation using the ultrasonic cavitation method

 

·          Elena BACIOI, Adrian ISPAS, Eduard BENDIC, Ramy OBEIDAT,

            Study of temperature in processing wood composite materials using end mills

 

 

 

pp. 43-50        Image_PDF View full text

 

System identification approach for evaluating the thermal behaviour of printed circuit boards

 

Tudor George ALEXANDRU1,*, Bogdan Marian VERDETE2, Marius Vali LAZAR

 

1) Lecturer, PhD, Robots and Manufacturing Systems Dep., National University of Science and Technology Politehnica Bucharest, Romania

2) Assistant Prof., Robots and Manufacturing Systems Dep., National University of Science and Technology Politehnica Bucharest, Romania

3) Assistant Prof., Manufacturing Engineering Dep., National University of Science and Technology Politehnica Bucharest, Romania  

 

Abstract: The present paper proposes a new approach for capturing the temperature gradients that occur at the Junction-To-Board level of printed circuit boards. Experiments are conducted in the first stage for evaluating the behavior of the individual heat sources. Examples include: integrated circuits, CPUs or voltage regulators. A step instruction cycle is considered to ensure the maximum amount of dissipated power. Thermal acquisition is carried out with the support of the temperature sensors that are embedded in the heat sources. The resulting temperature curves match the description of a First-Order Plus Dead Time system. Thus, the Sundaresan and Krishnaswamy method is employed for evaluating the dead time, gain and time constant of the process. The resulting transfer function can replicate the behavior of electronic packages by considering any input instruction cycle. In the next stage, a simulation model is developed comprising a simplified representation of the printed circuit board and its components. Prescribed body temperatures are considered as boundary condition for all heat sources. Subsequently, natural or forced convection cooling is included to model the interaction between the assembly and the surrounding environment. The temperature gradients can be visualized at the level of the PCB for evaluating thermal related issues. Examples include: hot spots, thermal runaway or uneven heat distribution. A practical study is included regarding the heat transfer that occurs in a Socket 462 motherboard. Opposed to existing approaches, the present methodology does not require extended knowledge in electronics heat transfer.

 

Key words: motherboard, instruction cycle, temperature acquisition, system identification, thermal analysis.

 

 

pp. 51-59        Image_PDF View full text

 

Real time data acquisition of low-cost current sensors ACS712-05 and INA219 using Raspberry PI, DAQCplate and Node-RED

 

Adrian MAROȘAN1,*, George CONSTANTIN2, Claudia Emilia GÎRJOB3, Anca Lucia CHICEA4, Mihai CRENGANIȘ5

 

1) Asst. Prof., PhD, Machines and Industrial Equipment, University "Lucian Blaga" of Sibiu, Faculty of Engineering, Romania

2) PhD, Prof., Robots and Manufacturing Systems Department, University "Politehnica" of Bucharest, Romania

3) Assoc. Prof., PhD, Machines and Industrial Equipment, University "Lucian Blaga" of Sibiu, Faculty of Engineering, Romania

4) Assoc. Prof., PhD, Machines and Industrial Equipment, University "Lucian Blaga" of Sibiu, Faculty of Engineering, Romania

5) Lecturer, PhD, Machines and Industrial Equipment, University "Lucian Blaga" of Sibiu, Faculty of Engineering, Romania

 

Abstract: Current monitoring is critical to ensuring the proper operation of equipment and mobile devices, providing vital information about battery health, range, and charge level. This study focuses on the use of two affordable sensors, ACS712-05 and INA 219, for real-time current monitoring. These sensors can be easily integrated into a variety of applications such as mobile robots, drones, or photovoltaic panels. To collect the data from these sensors, a Raspberry Pi minicomputer is used in combination with a DAQCplate data acquisition board. Custom models are developed in Node-RED, containing specific blocks for data acquisition of each sensor, to facilitate the current monitoring process. Analyzing the data obtained from these sensors, several important conclusions are made. These conclusions provide a deeper understanding of how current monitoring technologies can be implemented and highlight significant differences between the various approaches. The results of this study are especially valuable for the further development of mobile equipment or modular mobile robots. They provide essential clues for improving the performance and efficiency of these devices.

 

Key words: ACS712-05, INA219, Low-cost sensors, Raspberry Pi, DAQCplate, Node-RED, Mobile robots, Current monitoring.

 

 

pp. 61-69        Image_PDF View full text

 

Vibration analysis of a microsatellite panel during the shaker testing

 

Claudiu Florinel BÎȘU1,*, Dorel Florea ANANIA2,*, Emilia BĂLAN3, Cosmin GOGU4, Andra Elena PENA5

 

1, 2, 3) Assoc. Prof., PhD, Robots and Production Systems Department, National University of Science and Technology "Politehnica", Romania

4) PhD Student, Robots and Production Systems Department, National University of Science and Technology "Politehnica" Bucharest, Romania

5) Lecturer, PhD, Robots and Production Systems Department National University of Science and Technology "Politehnica" Bucharest, Romania

 

Abstract: Microsatellites are the subject of many research projects addressed today in universities. This paper presents the results of vibration tests on a microsatellite type CARDSAT which is a new concept designed for volume optimization and flexibility. A Cardsat is a thin panel-shaped satellite with low volume and weight. The concept optimizes the volume of the microsatellite and, by using more panel free or link between them, a complex configuration can be designed. Tests are made according with space standards for microsatellite launch requirements. Tests such as shock, random vibration, low-level sine-sweep and high-level sine are made on a CARDSAT 3U prototype by using a shaker device and data acquisition board. The dynamic behavior of a single, fully equipped panel is stable, without identifying defects after testing. The determination of the own frequencies is a necessary condition for compliance with the test conditions, to avoid the phenomenon of resonance on the test stand. For the tested CARDSAT panel the own frequencies were 15.8 Hz and 17.2 Hz. The main objectives of the tests are to validate the concept and prepare and check the set-up parameters of the testing stand in order to be used for more complex prototype.

 

Key words: microsatellite CARDSAT, panel, vibration, shaker, tests.

 

 

pp. 71-77      Image_PDF View full text

 

Analysys of end mill durability when processing wood composite materials

 

Elena BACIOI1,*, Adrian ISPAS1, Eduard BENDIC1

 

1) PhD Student, National University of Science and Technology Politehnica Bucharest, Romania

 

Abstract: This article presets an approach regarding the influence of cutting regimes of wood composite materials on the wear of end mills. The three wood composite characteristics are presented. The experimental tests on the wear of HSS end mill of 10 mm diameter (the most used in the furniture industry) are considered. Nine milling cutters are used in dry cutting for three materials. Before being introduced into processing, they are calibrated using an electronic scanner. Then these are used to process the samples, with a constant cutting speed and three feed rates. Further, the dimensional measurements are done on the same electronic scanner to emphasize the wear on diameter. The experiments continues with the use of a new set of 9 end mills that are initially measured with the same electronic scanner and introduced into processing using the same cutting regimes with the difference that a compressed air jet is used in the work area as a cooling agent. The results are compared and processed using the least squares method.

 

Key words: wood composite materials, cutting regimes, tool wear, air-cooling, least squares method, linear regression.

 

 

pp. 79-85     Image_PDF View full text

 

Industrial depolutation using the ultrasonic cavitation method

 

Adrian ISPAS1,*, Elena BACIOI1, Eduard BENDIC1

 

1) PhD Student, National University of Science and Technology Politehnica Bucharest, Romania

 

Abstract: Ultrasonic cavitation represents a widely used process in the industry. Lately, it has been applied in modern and effective methods for industrial air pollution control. The phenomenon of ultrasonic cavitation, applicable in air pollution control in auto service facilities is based on the principle of fragmenting pollutant particles using the ultrasonic frequency produced by a set of ultrasonic transducers mounted on the bottom of a tank containing water. The particles, thus transformed into fine powder, settle at the bottom of the tank and are purged after a certain time. Polluted air from auto body shops is forced to pass through the water tank where the transducers vibrate. Afterward, the decontaminated air is expelled through the top of the ultrasonic tank and released into the atmosphere. The advantage of this method lies in the fact that polluted industrial spaces can be more easily decontaminated at lower costs compared to traditional pollution control methods based on the use of mechanical filters.

 

Key words: depollution, industrial emissions, heavy metals, Cd , Hg, Pb, NOx, SOx PM10.

 

 

pp. 87-92      Image_PDF View full text

 

Study of temperature in processing wood composite materials using end mills

 

Elena BACIOI1,*, Adrian ISPAS1, Eduard BENDIC1, Ramy OBEIDAT1

 

1) PhD Student, National University of Science and Technology Politehnica Bucharest, Romania

 

Abstract: The processing of composite wood materials is done with high-speed steel tools, diamond-coated or reinforced with metal carbide-plated tools. In the present research, we approached the processing of wood composite materials with high-speed steel end mill using compressed air as a cooling agent. Parallel to this new processing method, a thermal imaging camera is used that monitors the temperature in the tool, throughout the processing. A database is thus created which, later processed with the least squares method, highlighted the increase in tool durability compared to the classical method (without air-cooling). An electronic scanner that measures the end mill parameters before and after processing, a thermal imaging camera and three types of wood composite materials (PAL, MDF, and MULTIPLEX) are also used.

Key words: temperature measurement, least squares method, wooden composite materials, cutting regime..

 

 

 

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