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PROCEEDINGS IN MANUFACTURING SYSTEMS

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Editors

Adrian GHIONEA,

George CONSTANTIN

 

 

Series Editorial Team

Emilia BĂLAN

Sorin Mihai CROITORU

Costel Emil COTEŢ

 

 

Editorial Council

Traian AURITE, Alain GERARD, Csaba GYENGE, Florin IONESCU,

Constantin ISPAS, Branko KATALINIK, Stanislav LEGUTKO,

Aurel OPREAN, Eugen PAY, Daniel PLAY, Radu VOINEA

 

 

 

 

EDITURA ACADEMIEI ROMÂNE

Bucharest, 2010

 

 

University “Politehnica” of Bucharest

Machines and Production Systems Department

Splaiul Independenţei 313, sector 6

060032 Bucureşti, România

Tel: (+4021) 402 94 20

E-mail: orgcom@icmas.eu

http://www.icmas.eu

 

 

Editura Academiei Române

Calea 13 Septembrie nr. 13, sector 5

050711 Bucureşti, România

Tel.: (4021) 318 81 46, (4021) 318 81 06, Fax: (4021) 318 24 44

E-mail: edacad@ear.ro

http://www.ear.ro

 

 

Peer reviewers: acad. Radu VOINEA, Aurel OPREAN, Alain GERARD, Daniel PLAY

 

 

Editorial assistant: Irina FILIP

Computerized editing: George CONSTANTIN, Mariana ŞERBĂNESCU

 

 

Reviewing Committee

 

Gheorghe AMZA, Romania

Traian AURITE, Romania

Laurean BOGDAN, Romania

Octavian BOLOGA, Romania

Iooan BONDREA, Romania

Gheorghe BRABIE, Romania

Paul Dan BRÎNDAŞU, Romania

Daniel BRUN-PICARD, France

Olivier CAHUC, France

Gavrilă CALEFARIU, Romania

Ilie CATANĂ, Romania

George CONSTANTIN, Romania

Mariana CRAIU, Romania

Radu COTEŢIU, Romania

Valentin DIŢU, Romania

George DOBRE, Romania

George DRĂGHICI, Romania

Cătălin FETECĂU, Romania

Adriana FOTA, Romania

Gabriel FUMUŞANU, Romania

Alain GERARD, France

Adrian GHIONEA, Romania

Eugen GRECU, Canada

Marius GURAN, Romania

Csaba GYENGE, Romania

Florin IONESCU, Germany

Sorin IONESCU, Romania

Mihaiela ILIESCU, Romania

Kostadin KOSTADINOV, Bulgaria

Ivan KURIC, Slovakia

Stanislav LEGUTKO, Poland

Nicolae MARINESCU, Romania

Josef NOVAK-MARCINCIN, Slovak Republic

Constantin MINCIU, Romania

Sevasti MITZI, Grece

Vasile NĂSUI, Romania

Tadeusy NIESZPOREK, Poland       

Nicolae OANCEA, Romania

Viorel PĂUNOIU, Romania

Daniel PLAY, France

Dan PRODAN, Romania

Ştefan Dan PASTRAMĂ, Romania

Ioan PĂRĂUŞANU, Romania

Tomasz RYDZKOWSKI, Poland

Jean François RIGAL, France

Gheorghe SINDILĂ, Romania

Ion SIMIONESCU, Romania

Laurenţiu SLĂTINEANU, Romania

Ştefan STAICU, Romania

Constantin STĂNCESCU, Romania

Eugen STRĂJESCU, Romania

Ioan TĂNASE, Romania

Constantin TÂRCOLEA, Romania

Nicolae UNGUREANU, Romania

Luige Vladareanu, Romania

Miron ZAPCIU, Romania

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Journal

 

PROCEEDINGS

IN MANUFACTURING SYSTEMS

 

 

Volume 5, No. 4,  2010

 

 

 

Contents

 

· Magdalena BARBU, Gavrilă CALEFARIU, Gheorghe BONCOI, Analysis of the perturbations brought about by the tool flow in the manufacturing systems, pp. 191-194

 

· Saša ĆUKOVIĆ, Milan ERIĆ, Goran DEVEDŽIĆ, Vanja LUKOVIĆ, Ionuţ GHIONEA, Integration of process planning for distributed manufacturing in virtual environment, pp. 195-198

 

· Tudor DEACONESCU, Andrea DEACONESCU, Construction and dynamic performance of a pneumatic muscle actuated translation module for robotic arms designed for wheelchairs, pp. 199-202

 

· Erika HRUŠKOVÁ, Radovan HOLUBEK, Increasing of effectiveness of manufacturing and directing technical level, pp. 203-208

 

· Mihaiela ILIESCU, Marian LAZĂR, Relevant aspects when developing a new customized product –

marble and granite CNC bevelling machine, pp. 209-212

 

· Peter KOŠŤÁL, Andrea MUDRIKOVÁ, Daynier Rolando DELGADO SOBRINO, Material flow in flexible production systems, pp. 213-216

 

· Jaromír MURČINKO, Zuzana MURČINKOVÁ, Intelligent diagnostics of machining process in cnc machines, pp. 217-220

 

· Milan NAĎ, Eva LABAŠOVÁ, Rastislav DURIŠ, Finite element analysis of vibrating beam structural elements with transversal crack, pp. 221-224

 

· Yuri PAVLOV, Preferences, utility function and control design of complex processes, pp. 225-230

 

· Andrei POPA, Vincent DUTILH, Maher BAILI, Gilles DESSEIN, Géraldine PERRIN, Identification of influent factors on surface integrity in nickel-base superalloy drilling, pp. 231-236

 

· Sebastian Marius ROŞU, George DRĂGOI, Tatjana ŠIBALIJA, Vidosav D. MAJSTOROVIĆ, A professional risk assessment scenario at the SMEs level using knowledge bases, pp. 237-242

 

· Ioan TĂNASE, Adrian GHIONEA, Ionuţ GHIONEA, Measurement and analysis of cutting forces and deformation at milling thin parts, pp. 243-248

 

· Adrian Stere PARIS, Constantin TÂRCOLEA, Regression models applied to manufacturing systems, pp. 249-253

 

 

 

pp 191-194

 

ANALYSIS OF THE PERTURBATIONS BROUGHT ABOUT BY THE TOOL FLOW IN THE MANUFACTURING SYSTEMS

 

 View full text

 

Magdalena BARBU1, Gavrilă CALEFARIU2, Gheorghe BONCOI3

 

Abstract: Production diversity imposes a real technology variable in time, which in its turn requires a variable structure of the manufacturing system and therefore a diversified tool flow. The notiontool flowis defined, emphasizing the differences from the material flow of the semi-products. When a parameter of the process is liable to asynchronisms, it is a source of inevitable but also necessary perturbations during the processing. Asynchronism itself is the measure of perturbation. In the majority of the practical cases, the output perturbations are decisive upon the stability of the process, the input and consequently the endogenous ones depending on the former. Therefore, in planning a production system, first and foremost the output values with their perturbations are settled, then the commands with their perturbations are determined and finally the production system is planned.

 

Key words: tool flow, perturbation evaluation, analysis of inputs / outputs.

 

1, PhD, Assistant Prof., E-mail: magda.n@unitbv.ro

2, PhD, Professor, E-mail: gcalefariu@unitbv.ro

3 PhD, Professor

University Transilvania” of Braşov, I.E.S.P. Department, Brasov, Str, Mihai Viteazu, nr. 5w Tel:/Fax. 0268477113

 

 

pp 195-198

 

INTEGRATION OF PROCESS PLANNING FOR DISTRIBUTED MANUFACTURING

IN VIRTUAL ENVIRONMENT

 

 View full text

Saša ĆUKOVIĆ1, Milan ERIĆ2, Goran DEVEDŽIĆ3, Vanja LUKOVIĆ4, Ionuţ GHIONEA5

 

Abstract: Production process planning in real or virtual environment refers to the choice of parameters and sequencing of certain manufacturing processes with the aim to obtain the required product features with greater productivity, reduced production costs, shorter development time etc. Therefore, innovative systems for virtual process planning, based on intelligent agents, greatly improve adaptation to dynamic changes and uncertain disturbances in the production process and environment. Achieving these objectives in distributed production environment, to a large extent, is obtained through Internet and modern Web and VR technologies. This paper presents new concepts of process planning integration in virtual manufacturing enterprises.

 

Key words: integrated and distributed CAPP, virtual environment, Web and Virtual CAPP, CAPP agents, XML, STEP-NC standards.

 

1 PhD Student, Faculty of Mechanical Engineering Kragujevac, University of Kragujevac, Department of Production Engineering, Sestre Janjić 6, Kragujevac, Serbia, E-mail: cukovic@kg.ac.rs,

2 PhD, Professor, Faculty of Mechanical Engineering Kragujevac, University of Kragujevac, Department of Production Engineering, Sestre Janjić 6, Kragujevac, Serbia, E-mail: ericm@kg.ac.rs,

3 Professor, Faculty of Mechanical Engineering Kragujevac, University of Kragujevac, Department of Production Engineering, Sestre Janjić 6, Kragujevac, Serbia, E-mail: devedzic@kg.ac.rs,

4 PhD Stud., Technical  Faculty Čačak, University of Kragujevac, Svetog Save 65, Čačak, Serbia, E-mail: vanja@bluenet.rs,

5 PhD Lecturer, University POLITEHNICA of Bucharest, Department of Machine Manufacturing Technology, Bucharest, Romania. E-mail: ionut76@hotmail.com.

 

 

pp 199-202

 

CONSTRUCTION AND DYNAMIC PERFORMANCE OF A PNEUMATIC MUSCLE ACTUATED TRANSLATION MODULE FOR ROBOTIC ARMS DESIGNED FOR WHEELCHAIRS

 View full text

 

Tudor DEACONESCU1, Andrea DEACONESCU2

 

Abstract: Pneumatic muscle actuated translation modules represent an innovative solution for systems designed for wheelchairs endowed with robotic arms. Pneumatic muscle actuated robotic arms are intended to increase the degree of autonomy of persons with impairments of the lower and upper limbs. The paper presents in detail the construction of such a translation module, as well as its dynamic performance. Based on the obtained experimental results the dependencies of the stroke lengths achievable by means of pneumatic muscles on air feed pressure and load are highlighted. The developed empirical model gives a concrete and effective description facilitating the understanding of the mechanical behaviour of the pneumatic muscle, in view of optimal design and utilization.

 

Key words: pneumatic muscles, robotic arm, wheelchair, translation module.

 

[1] PhD, Professor, Transilvania University of Braşov, Economic Engineering and Production Systems Department, , 29 Bd. Eroilor, Tel/Fax:0040-268-477113, E-mail: tdeacon@unitbv.ro

2 PhD, Professor, Transilvania University of Braşov, Economic Engineering and Production Systems Department, Professor, 29 Bd. Eroilor, Tel/Fax:0040-268-477113, E-mail: deacon@unitbv.ro

 

 

pp 203-208

 

Increasing of effectiveness of manufacturing and directing technical level

 

 View full text

Erika HRUŠKOVÁ1, Radovan HOLUBEK2

 

Abstract: Continuous developing technologies dwell on the focus to requirement of manufacture effectiveness, her directing and of shortening process time, etc. Through the application of various simulations software is possible to verify and optimize the running of material flow in manufacturing process. By this philosophy is planning solution of European Union project in our Institute of Manufacturing Systems and Applied Mechanics. Project aim is researching increasing of manufacturing efficiency and of directing in the frame of plastics punched parts to achieve increasing of competitiveness through the knowledges and technologies transfer and by cooperation with researching and develop activities in academic sphere and praxis.

 

Key words: manufacturing, effectiveness, material flow, designing methods, directing.

 

[1]Faculty of Material Science and Technology, Institute of Manufacturing Systems and Applied Mechanics, Department of Technological Devices and Systems, Researcher, Rázusova 2, 917 24 Trnava, tel.: +421 33 5511601, ex. 21,

E-mail: erika.hruskova@stuba.sk

2 Faculty of Material Science and Technology, Institute of Manufacturing Systems and Applied Mechanics, Department of Technological Devices and Systems, Researcher, Rázusova 2, 917 24 Trnava, tel.: +421 33 5511601, ex. 21,

E-mail: radovan.holubek@stuba.sk

 

 

pp 209-212

 

RELEVANT ASPECTS WHEN DEVELOPING A NEW CUSTOMIZED PRODUCT – MARBLE AND GRANITE CNC BEVELLING MACHINE

 

 View full text

Mihaiela ILIESCU1, Marian LAZĂR2

 

Abstract: Machining edges of marble and granite blocks is commonly required in, both, domestic and construction applications. The severe conditions involved by this process ask for rigid, reliable and productive machine-tools. Relevant aspects dealing with product specifications, modeling and engineering of a customized beveling machine are pointed out by this paper. The CNC equipment is the one Isel automation systems are equipped with. The software used for modeling is SolidWorks, while the machining software required is isy-CAM. 

 

Key words: specification, customized product, modeling, modules, beveling, CNC machine.

 

1 University “Politehnica” of Bucharest, Manufacturing Department, Associate Professor, Bucharest, Romania, iomi@clicknet.ro, +40 722619805.

2 SC OPTOELCTRONICA 2001 SA, Engineer, Măgurele, Ilfov, Romania, www.optoel.ro, +40 745176606

 

 

pp 213-216

 

MATERIAL FLOW IN FLEXIBLE PRODUCTION SYSTEMS

 

 View full text

Peter KOŠŤÁL1, Andrea MUDRIKOVÁ2, Daynier Rolando DELGADO SOBRINO3

 

Abstract The main aim of this paper is to resolve material flows in systems, by describing the situation of flexible manufacturing systems laboratory and to make the designs of arrangement of these flows, to make design variants of spatial arrangement of this laboratory. We planned to create at Institute of manufacturing systems and applied mechanics the laboratory of flexible manufacturing systems. This laboratory is planned to equip with a turning and milling machine centers, conveyors, automated storage systems and industrial robots. This laboratory will enable more qualitative class works for students and do easier the start to praxis

 

Key words: material flow, laboratory, class works, manufacturing system, flexible manufacturing.

 

[1] Slovak University of Technology, Faculty of Material Science and Technology, Institute of Production Systems and Applied Mechanics, lecturer, Paulínska 16, 91724 Trnava, Slovak Republic, tel.: +421 918 646 035, peter.kostal@stuba.sk

2 Slovak University of Technology, Faculty of Material Science and Technology, Institute of Production Systems and Applied Mechanics, lecturer, Paulínska 16, 91724 Trnava, Slovak Republic, tel.: +421 918 646 035, andrea.mudrikova@stuba.sk

3 Central University “Marta Abreu” de Las Villas, Department of Industrial Engineering, Santa Clara, 54830, Villa Clara, Cuba

 

 

pp 217-220

 

INTELLIGENT DIAGNOSTICS OF MACHINING PROCESS IN CNC MACHINES

 View full text

 

Jaromír MURČINKO1, Zuzana MURČINKOVÁ2

 

Abstract: The paper dealt with basic approaches of intelligent systems implementation in manufacturing processes diagnostics of CNC machines. There are several approaches such as either the usage of external or internal intelligent systems. The goal of implementation is the control of manufacturing process in order to influence the examined process quality and economy. The present development in field of artificial intelligence allows the directly implementation of intelligent components into CNC machine software and hardware in form of agents.

 

Key words: intelligent component, vibration, CNC machine, agent, effector, sensor.

 

1 Faculty of Manufacturing Technologies in Prešov, Technical University Košice, Department of Manufacturing Technogies, Ing. Jaromír  Murčinko, PhD., lecturer, Štúrova 31, 080 01 Prešov, Slovak Republic, E-mail: jaromir.murcinko@tuke.sk

2 Faculty of Manufacturing Technologies in Prešov, Technical University Košice, Department of Technological Devices Design, Ing. Zuzana Murčinková, PhD., lecturer, Štúrova 31, 080 01 Prešov, Slovak Republic, E-mail: zuzana.murcinkova@tuke.sk

 

 

pp 221-224

 

FINITE ELEMENT ANALYSIS OF VIBRATING BEAM STRUCTURAL ELEMENTS WITH TRANSVERSAL CRACK

 

 View full text

Milan NAĎ1, Eva LABAŠOVÁ2, Rastislav DURIŠ3

 

Abstract: The existence of a crack in structural elements introduces local modification of flexibility and consequently affects the dynamic behaviour of the cracked element. In this paper, the modal properties such as the natural frequencies and eigenvectors for bending vibrations of cracked beams are studied. The focus of this paper is on the modal analysis of a beam structural element with a transverse single-edge open crack. These modal properties are obtained using the finite element method. The influence of the geometrical parameters of the crack, (especially the position and depth of the transversal crack) on the modal properties is examined. Changes of the modal properties due to the crack appearance are presented.

 

Key words: beam structure, bending vibration, transversal crack, natural frequency, FEM.

 

1 E-mail: milan.nad@stuba.sk

2  E-mail: eva.labasova@stuba.sk

3 E-mail: rastislav.duris@stuba.sk

Slovak University of Technology, Faculty of Materials Science and Technology, IPSAM, Department of Applied Mechanics, Paulínska 16, 917 24 Trnava, Slovak Republic

 

 

pp 225-230

 

PREFERENCES, UTILITY FUNCTION AND CONTROL DESIGN

OF COMPLEX PROCESSES

 

 View full text

Yuri PAVLOV1

 

Abstract: Expected utility theory is one of the approaches for assessment and utilization of qualitative conceptual information. The expected utility approach allows for the expert preferences to be taken in consideration in complex biotechnological systems and problems. The expert values are not directly oriented towards the particular problem and as a result, people express substantial uncertainty about their preferences. The topic of this article is recurrent stochastic algorithms for evaluation of expert utilities. A prototype of a value-driven decision support system is discussed. The dialogue between the expert and the computer is modeled numerically. An example of complex control design based on the evaluated utility is demonstrated.

 

Key words: preferences, expected utility, stochastic approximation, complex process, optimal control

 

1 Centre of Biomedical Engineering “Prof. Ivan Daskalov”, Bulgarian Academy of Sciences, Bulgaria, Sofia 1113, “Acad. G. Bonchev” Str., Bl. 105, E-mail: yupavlov@clbme.bas.bg or yupavlov14@hotmail.com,  

 

 

pp 231-236

 

IDENTIFICATION OF INFLUENT FACTORS ON SURFACE INTEGRITY

IN NICKEL-BASE SUPERALLOY DRILLING

 View full text

 

Andrei POPA1, Vincent DUTILH2, Maher BAILI1, Gilles DESSEIN1, Géraldine PERRIN2

 

Abstract: For the critical rotating components in aeronautical industry, the metallurgical quality achieved after machining conditions could determine their mechanical behavior in fatigue. To guarantee this quality, the tools, materials and cutting conditions are frozen during the validation process by a cut-up part following by an acceptable surface integrity. Even with the fixed parameters, perturbations can occur during the process and may have a direct impact over the metallurgical quality through the apparition of anomalies, which could reduce the calculated fatigue life. The aim of this study is to define a Process Monitoring technique able to detect the thickness affected by the machining taking into account the flank wear effect. With the Pearson’s correlation the most influent factors are identified and after that a linear regression is used in order to define the model.

 

Key words: machining of Nickel base alloy, process monitoring, Pearson, statistical methods.

 

[1] Université de Toulouse, INPT- ENIT, Laboratoire Génie de Production – 47 avenue d'Azereix – 65016

2Turboméca Tarnos, avenue du 1er mai 40220 TARNOS,

vincent.dutilh@turbomeca.frw,

vincent.dutilh@enit.fr,

andrei.popa@enit.fr, gilles.dessein@enit.fr

 

 

pp 237-242

 

A PROFESSIONAL RISK ASSESSMENT SCENARIO AT THE SMEs LEVEL USING KNOWLEDGE BASES

 

 View full text

Sebastian Marius ROŞU1, George DRĂGOI2, Tatjana ŠIBALIJA3, Vidosav D. MAJSTOROVIĆ4

 

Abstract: Today, in the European countries more then 95% of the companies are small and medium-sized enterprises (SMEs) and majority of the European Union employees work in these companies. The SMEs research development activities, products development, new technologies implementation, etc., presupposes knowledge and assumption of multiple risks. As a result of a new product development paradigm, there is a greater need for software tools to risk estimation. In this paper we present a method to professional risk assessment (PRA) as part of risk management process (RMP.) In addition, the paper presents how can be knowledge bases built and used for PRA at the SMEs level.

 

Key words: knowledge base, professional risk assessment, small and medium-sized enterprise.

 

1 Special Telecommunications Service, Information Technology Department, PhD engineer, 323A Splaiul Independenţei, Sector 6, Bucharest, 060032, Romania, Tel. 0721333693, E-mail address:  sebastianrosu@stsnet.ro

2 University “Politehnica” of Bucharest, Faculty of Engineering in Foreign Languages, PREMINV Research Center, Professor, 313 Splaiul Independenţei, Sector 6, Bucharest, 060042, Romania, Tel. 0724391157, E-mail address: Dragoi.george23@gmail.com, gdragoi@mix.mmi.pub.ro

3 University of Belgrade, Mechanical Engineering Faculty, Laboratory for Production Metrology and TQM, PhD, Kraljice Marije 16, 11120, Belgrade, Serbia, Tel. 381 64 61 69 495, Fax 381 11 33 70 364, E-mail address: sibalija@yahoo.com

4 University of Belgrade, Mechanical Engineering Faculty, Laboratory for Production Metrology and TQM, Professor, Kraljice Marije 16, 11120, Belgrade, Serbia, Tel. 381 64 33 02 407, Fax 381 11 33 70 364, E-mail address: vidosav.majstorovic@sbb.rs

 

 

pp 243-248

 

MEASUREMENT AND ANALYSIS OF CUTTING FORCES AND DEFORMATION AT MILLING THIN PARTS

 

 View full text

 

Ioan TĂNASE1, Adrian GHIONEA2, Ionuţ GHIONEA3

 

Abstract: The main results of experimental researches and CAD-CAM simulations at milling plane surfaces of thin walls parts are presented in the paper. The cutting force measurement was done using a multi-component quartz dynamometer with a special data acquisition system for the cutting forces. The elastic deformation and the stress values in the machined part were determined by experimental tests and simulated using the FEM analysis. There is presented a comparison of values obtained by measuring during the process with those established by applying FEM. This study results lead to some remarks and useful recommendations for determining the process parameters and the requirements for the technological system in the machining of parts having thin walls, with allowable deformations.

 

Key words: cutting conditions, thin wall milling, force measurement, deformation, stress analysis.

 

1 PhD, Prof, E-mail: tanase.ioan@yahoo.com

2 PhD, Prof, E-mail:adrianghionea@yahoo.com

3 PhD, Lecturer, E-mail: ionut76@hotmail.com

University “Politehnica” of Bucharest, Splaiul Independentei 313, Sector 6, Bucharest, Romania

 

 

pp 249-253

 

Regression Models applied to manufacturing systems

 

 View full text

Adrian Stere PARIS1, Constantin TÂRCOLEA2

Abstract: The problems of manufacturing systems are explored by means of regressions functions. In the first part of the paper are presented some statistical models for manufacturing costs, quality loss function (shifted gamma) and reliability (vapor pressure failure function). An application concerning the manufacturing accuracy of machine-tools is developed under the term of technologic reliability.

 

Key words: regression, technologic reliability models, manufacturing application.

 

[1] PhD, Math., Professor, University "Politehnica" of Bucharest, Department of Mathematics, Splaiul Independentei 313, Sector 6, 060042, Bucharest, ,Romania,

E-mail: constantin_tarcolea@yahoo.com

2 PhD, Eng, Lecturer, University "Politehnica" of Bucharest, Materials Tehnology and Welding Department, Splaiul Independentei 313, Sector 6, 060042, Bucharest, Romania,

E-mail: adrianparis@amza.camis.pub.ro

 

 

Electronic mail: orgcom@icmas.eu   /