Journal 

PROCEEDINGS IN MANUFACTURING SYSTEMS

ISSN 2067-9238

 
 
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Editors

George CONSTANTIN

Adrian GHIONEA

 

 

Series Editorial Team

Emilia BĂLAN

Sorin Mihai CROITORU

Costel Emil COTEŢ

 

 

Editorial Council

Traian AURITE, Alain GERARD, Csaba GYENGE, Florin IONESCU,

Constantin ISPAS, Branko KATALINIK, Stanislav LEGUTKO,

Aurel OPREAN, Eugen PAY, Daniel PLAY

 

 

  

 

EDITURA ACADEMIEI ROMÂNE

Bucharest, 2011

 

 

University “Politehnica” of Bucharest

Machines and Production Systems Department

Splaiul Independenţei 313, sector 6

060032 Bucureşti, România

Tel: (+4021) 402 94 20

E-mail: orgcom@icmas.eu

http://www.icmas.eu

 

 

Editura Academiei Române

Calea 13 Septembrie nr. 13, sector 5

050711 Bucureşti, România

Tel.: (4021) 318 81 46, (4021) 318 81 06, Fax: (4021) 318 24 44

E-mail: edacad@ear.ro

http://www.ear.ro

 

 

Peer reviewers:  Aurel OPREAN, Alain GERARD, Daniel PLAY

 

 

Editorial assistant: Irina FILIP

Computerized editing: George CONSTANTIN, Mariana ŞERBĂNESCU

 

 

Reviewing Committee

 

Gheorghe AMZA, Romania

Traian AURITE, Romania

Laurean BOGDAN, Romania

Octavian BOLOGA, Romania

Ioan BONDREA, Romania

Gheorghe BRABIE, Romania

Daniel BRUN-PICARD, France

Olivier CAHUC, France

Gavrilă CALEFARIU, Romania

Ilie CATANĂ, Romania

George CONSTANTIN, Romania

Radu COTEŢIU, Romania

George DOBRE, Romania

George DRĂGHICI, Romania

Gabriel FUMUŞANU, Romania

Alain GERARD, France      

Adrian GHIONEA, Romania

Marius GURAN, Romania

Csaba GYENGE, Romania

Florin IONESCU, Germany

Sorin IONESCU, Romania

Mihaiela ILIESCU, Romania

Kostadin KOSTADINOV, Bulgaria

Ivan KURIC, Slovakia

Stanislav LEGUTKO, Poland

Nicolae MARINESCU, Romania

Josef NOVAK-MARCINCIN, Slovak Republic

Constantin MINCIU, Romania

Sevasti MITZI, Grece

Vasile NĂSUI, Romania

Tadeusy NIESZPOREK, Poland       

Nicolae OANCEA, Romania

Viorel PĂUNOIU, Romania

Daniel PLAY, France

Nicolae PREDINCEA, Romania

Dan PRODAN, Romania

Ştefan Dan PASTRAMĂ, Romania

Tomasz RYDZKOWSKI, Poland

Jean François RIGAL, France

Ion SIMIONESCU, Romania

Laurenţiu SLĂTINEANU, Romania

Ştefan STAICU, Romania

Constantin STĂNCESCU, Romania

Eugen STRĂJESCU, Romania

Ioan TĂNASE, Romania

Miron ZAPCIU, Romania

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Journal

 

PROCEEDINGS

IN MANUFACTURING SYSTEMS

 

Volume 6, Issue 4,  2011

 

 

Contents

 

·  Adrian BLAGA, Octavian BOLOGA, Valentin OLEKSIK, Radu BREAZ,

Influence of tool path on main strains, thickness reduction and forces

in single point incremental forming process

 

·  George ENCIU, Adrian POPESCU,

Researching and achievement of a sensor testing stand

 

·  Florin IONESCU, Dragoş AROTĂRIŢEI, Ştefan ARGHIR,

George CONSTANTIN, Dan ŞTEFĂNOIU, Florin STRATULAT,

 Hybrid system nonlinearities used in modelling mechatronic applications

 

·  Ion ION, Ion SIMIONESCU, Aurelian VASILE, Dan SIRMAN,

Optimum design possibilities of the foot soles shape and a method of

reducing the consumed energy by the modular walking robot

 

·  Jaroslav JAMBOR, Jozef MAJERIK,

Quality management system in service activities of automotive

 

·  Valeriu MIRONESCU, Aurelian VLASE,

Theoretical and practical considerations about bearings sustainability

 

·  Jaromír MURČINKO, Zuzana MURČINKOVÁ ,

Application of monitoring system in drying section of printing

 

·  Vasile NĂSUI, Radu COTETIU, Mircea LOBONTIU, Nicolae UNGUREANU,

About modelling the fuzzy control with reaction position force with the electromechanical actuators

 

·  Adrian Florin NICOLESCU, Andrei-Mario IVAN,

Advanced off-line programming and simulation of a flexible robotic

manufacturing cell using Kawasaki PC-Roset

 

·  Raluca NIŢĂ, Adrian GHIONEA, Ioan TĂNASE, Claudiu BÎŞU

Experimental and numerical researches for universal modular device

  

·  Loredana PĂUN, Valeriu AVRAMESCU, Nicolae PREDINCEA,

Constantin DOGARIU, Claudiu BÎŞU,

Theoretical and experimental researches on a multifunctional machine tool

made from composite materials

 

·  Irina PETRESCU, Cristina MOHORA, Constantin ISPAS,

Determination of Young’s modulus for CFRP using the three – point bending

 

·  Nicoleta RACHIERU, Raluca Magdalena NIŢĂ,  

Mathematical model for determining the orientation errors generated

by the construction of the prismatic supports

 

·  Gabriela-Veronica STOIANOVICI, Vladimír BULEJ, Adrian GHIONEA, Viera POPPEOVÁ,

Mobile robots and simulation - an appropriate tool how to increase

the efficiency of their application in production systems

 

·  Victor POPOVICI, Gheorghe CEAU, Ioan TĂNASE, Nicolae PREDINCEA,

Cutting edge temperature prediction using the

 process simulation with Deform 3D software package

 

·  Adrian NICOLESCU, Dan MARINESCU,

The influence of total elastic displacement of translation joints on gantry robot accuracy

 

·  Claudiu-Florinel BÎŞU, Alina VINTILESCU, Raynald LAHEURTE,

Philippe DARNIS, Miron ZAPCIU

The spindle defect evaluation using a three-dimensional vibration analysis

 

pp. 191-196

 

INFLUENCE OF TOOL PATH ON MAIN STRAINS, THICKNESS REDUCTION AND FORCES IN SINGLE POINT INCREMENTAL FORMING PROCESS  

 

View full text

 Adrian BLAGA1*, Octavian BOLOGA2, Valentin OLEKSIK3, Radu BREAZ4

 

1) PhD Student, Research Assistant, Department of Machines and Equipments, “Lucian Blaga” University, Sibiu, Romania

2) PhD, Professor, Department of Machines and Equipments, “Lucian Blaga” University, Sibiu, Romania

3) PhD, Associate Professor, Department of Machines and Equipments, “Lucian Blaga” University, Sibiu, Romania

4) PhD, Professor, Department of Machines and Equipments, “Lucian Blaga” University, Sibiu, Romania

 

Abstract: The purpose of this study was to investigate the influence of tool path by optical methods on main strains distribution and relative thinning and forces using a dynamometer in single point incremental forming process. For this purpose the authors have chosen a dome part. In the tests were used three types of tool paths: first with constant vertical step, second with angular constant step and the third a loxodrome.

 

Key words: single point incremental forming, FEM modelling, simulation, strains, forces, measurement.

 

 

pp. 197-202

 

RESEARCHING AND ACHIEVEMENT OF A SENSOR TESTING STAND

View full text

 

George ENCIU1,*, Adrian POPESCU2

 

1) Associated, Prof., PhD, Eng., Faculty of Engineering and Management of Technological Systems, Bucharest, Romania

2) PhD - student, Eng., Faculty of Engineering and Management of Technological Systems, Bucharest, Romania

 

Abstract: The efficient behaviour of computing system depends mostly on its capacity of collecting information from the operating environment. This action is done with the help of the sensors. For the correct integration of the sensors in the work environments, is required the knowledge of every functional, operational and assembling features, from the data sheet provided by the producer and the comparison of the functional parameters with those resulted after testing them. The analysis made on the types of stands for testing inductive, capacitive, photoelectric sensors reveals a presence restricted enough in business and university territory. In this context, because the purchase price of a modular system for sensors and transmitters testing would have been too high, reasons of efficiency and flexibility was desirable that the system to be built purchasing the variety of components from purveyors and integrating them using communication systems or connection elements for interfacing. Therefore, this paper presents sensors testing stand implementation issues from the virtual model to real functional model.

 

Key words: stand, sensors, functional parameters, testing, PLC.

 

 

pp. 203-208

 

HYBRID SYSTEM NONLINEARITIES USED IN MODELING MECHATRONIC

APPLICATIONS

View full text

 

Florin IONESCU1,*, Dragoş AROTĂRIŢEI2, Ştefan ARGHIR3,

George CONSTANTIN4, Dan ŞTEFĂNOIU5, Florin STRATULAT6

 

1) PhD, Prof, University Steinbeis and Steinbeis Transfer Institute Dynamic Systems

2) PhD, Medical Bioengineering Faculty, Prof, University of Medicine and Pharmacy ”Gr. T. Popa”, Iasi, `Romania

3) PhD, Assistant Prof, Automatics and Industrial Informatics Department, University “Politehnica“ of Bucharest, Romania

4) PhD, Prof, , Machine and Production Sytems Department, University “Politehnica“ of Bucharest, Romania

5) PhD, Prof, Automatics and Industrial Informatics Department, University “Politehnica“ of Bucharest, Romania

6) PhD, Assoc. Prof, Automatics and Industrial Informatics Department, University “Politehnica“ of Bucharest, Romania

 

Abstract: The present paper is a short review of some of the concepts, procedures and achieved results, oriented toward the modeling of complex, large installations, known under the name of HYPAS. Physical phenomena involved in hydraulic, pneumatic, mechanic and electric systems are depicted by mathematical models (MM) with static and dynamic nonlinearities (NL). This means that, when building large installations, the MM provide multiple NL. They should be completely known in order for the controller to be designed appropriately enough to provide desired behavior, while complying with economical conditions. To facilitate the automatic mathematical model generation, a library with multilayer models was created and are made available. This approach was necessary because the MATLAB® library provides only few general NL. In cases where applicable, neuro-fuzzy techniques were employed for modeling of NL. The paper presents some of the most important results, accompanied by their MATLAB Simulink® representation.

 

Key words: hybrid systems, nonlinear systems, modeling, simulation, libraries, HYPAS.

 

 

pp. 209-216

 

OPTIMUM DESIGN POSSIBILITIES OF THE FOOT SOLES SHAPE AND A METHOD OF REDUCING THE CONSUMED ENERGY BY THE MODULAR WALKING ROBOT

View full text

 

Ion ION1,*, Ion SIMIONESCU2, Aurelian VASILE3, Dan SIRMAN4

 

1) PhD, Assoc. Prof., Technology of Manufacturing Department, University “Politehnica” of Bucharest, Romania

2) PhD, Prof., Mechanism and Robot Theory Department, University “Politehnica” of Bucharest, Romania

3) PhD Student, Mechanism and Robot Theory Department, University “Politehnica” of Bucharest, Romania

4) PhD Student, Mechanism and Robot Theory Department, University “Politehnica” of Bucharest, Romania

 

Abstract: Distribution of reaction forces from the supports of the legs is one of the important problems that must be resolved to organize movements on land legs walking robots with relief complicated. Some robot foot soles have curved front and rear ends, when the foot soles land on or are lifted off the terrain, they are in linear contact with the terrain. Feet walking robots in general, particularly those bipedal must be such that they can move with a uniform speed and also quickly, similar to human walking. If feet are not appropriate forms which adapt to uneven terrain, they are not able to apply the necessary driving forces of land movement, resulting in a high enough reaction force from the land. The paper relates some particularities and the optimum design possibilities of the foot soles shape and presents a method of reducing the consumed energy by the walking robot while shifting.

 

Key words: foot sole, gait, leg, modular walking robot, static balancing mechanisms.

 

 

pp. 217-220

 

QUALITY MANAGEMENT SYSTEM IN SERVICE ACTIVITIES

OF AUTOMOTIVE INDUSTRY

View full text

 

Jaroslav JAMBOR1,*, Jozef MAJERIK2

 

1) PhD, Eng, Lecturer, Department of Management, College of Management in Trencin, Slovakia

2) PhD, Eng, Univ. Lecturer, Special subject department, Dubnica Institute of Technology, Dubnica nad Vahom, Slovakia

 

Abstract: The authors deal with the analysis of providing services by means of service points for various car makes. The service points for various car makes have to comply with the criteria of the ISO 9001:2008 standard and with special requests of producers each car make. This should lead to a higher competitiveness among different service points of different car makes. As a result, the costumer should be satisfied with provided services. Quality Management System have implemented in dealers of SEAT cars from 2004. All company Contract Partners – that are Service Outlets with a Service Partner contract or with a Service Center contract – are obliged to introduce and maintain the SEAT Service Quality Management System (SSQMS).

 

Key words: quality management system, production process, customer, service, automotive industry.

 

 

pp. 221-226

 

THEORETICAL AND PRACTICAL CONSIDERATIONS ABOUT BEARINGS

SUSTAINABILITY

View full text

 

Valeriu MIRONESCU1,*, Aurelian VLASE2

 

1) Eng., PhD Student, Machine Building Technology Department, University „Politehnica” of Bucharest, Romania

2) PhD, Prof., Machine Building Technology Department, University „Politehnica” of Bucharest, Romania

 

Abstract: This paper aims to present a methodology of calculation of sustainability emerged from testing a large number of bearings. This work presents a relationship to calculate bearings reliability, working at low speeds and / or heavy loads.The relationship is based on the general formula, but seven of correction factors adapt it to specific conditions. Conclusions and practical solutions for maintaining unchanged the calculated lifetime of the bearings are presented.

 

Key words: sustainability, factor, calculation, dynamic load, correction factors, bearings, sealing.

 

 

pp. 227-232

 

APPLICATION OF MONITORING SYSTEM IN DRYING SECTION

OF PRINTING MACHINES

View full text

 

Jaromír MURČINKO1,*, Zuzana MURČINKOVÁ2,*

 

 

1) Ph.D, Eng., Lecturer, Department of Manufacturing Technologies, Faculty of Manufacturing Technologies with seat in Prešov,

Technical University Košice, Slovak Republic

2) Ph.D, Eng., Lecturer, Department of Technological Devices Design, Faculty of Manufacturing Technologies with seat in Prešov,

Technical University Košice, Slovak Republic

 

Abstract: The paper dealt with problems of collision state monitoring in mass production process with potential environmental impact. The printing machines for plastic packaging foil production are the objects of monitoring, mainly the drying technological part. The paper is focused to usage of vibration diagnostics of rotational equipment, i.e. ventilators in drier. The selection of appropriate on-line system control by way of intelligent components implementation is a critical problem of mass production with dangerous operation. The project of applied monitoring system is described. The newly system of automatic monitoring regime with use of artificial intelligence elements was projected and tested.

 

Key words: printing machine, vibration analysis, ventilator, bearing, failure.

 

 

pp. 233-238

 

ABOUT MODELLING THE FUZZY CONTROL WITH REACTION

POSITION FORCE WITH THE ELECTROMECHANICAL ACTUATORS

View full text

 

Vasile NĂSUI1, Radu COTEȚIU2, Mircea LOBONȚIU3, Nicolae UNGUREANU4

 

1) Prof. PhD. Eng., Engineering and Technological Management Department, North University of Baia Mare, Romania

2) Prof. PhD. Eng., Engineering and Technological Management Department, North University of Baia Mare, Romania

3) Prof. PhD. Eng., Engineering and Technological Management Department, North University of Baia Mare, Romania

4) Prof. PhD. Eng., Engineering and Technological Management Department, North University of Baia Mare, Romania

 

Abstract: This article refers to about modeling the fuzzy control with reaction position force with the electromechanical actuators. This paper shows that similar fuzzy functional regulations can be used instead of the classical ones, which can be adjusted more conveniently and where the modification of the parameters has a special importance. By means of fuzzy movement control equipments, the control is simplified as far as programming is concerned, task that does not require a special operator qualification. The modeling of complex system through fuzzy theory represents a method much simpler than the classic method. This brief paper outlines some background of standard proportional integral derivative control and how the implementation of fuzzy logic can improve your single feedback control systems. From the structural point of view, the paper contains two parts, one regarding the fuzzying process and the mathematical expression of the experimental data, and a part two dealing with the definition of the actuator as a fuzzy system.

 

Key words: linear electromechanic actuator, virtual simulation, fuzzy logistic, controller, mechatronic.

 

 

pp. 239-244

 

ADVANCED OFF-LINE PROGRAMMING AND SIMULATION OF A FLEXIBLE ROBOTIC

MANUFACTURING CELL USING KAWASAKI PC-ROSET

View full text

 

Adrian Florin NICOLESCU1,*, Andrei-Mario IVAN2

 

1) PhD, Prof., Machines and Production Systems Department, Politehnica University of Bucharest, Romania

2) PhD, Eng., Machines and Production Systems Department, Politehnica University of Bucharest, Romania

 

Abstract: This paper will present the development process of a manufacturing cell and the offline programming and simulation of an articulated arm robot with six degrees of freedom included in that cell. The study is made on a Kawasaki robot used in machining applications with self-driven tools, and the program used for this purpose is the PC-Roset software. The development approach deals with aspects ranging from cell layout design and workspace validation using CATIA software to application programming and optimization using the virtual environment and analysis tools offered by Kawasaki PCRoset.

 

Key words: robotic machining, offline programming, virtual simulation, PC-Roset.

 

 

pp. 245-250

 

EXPERIMENTAL AND NUMERICAL RESEARCHES FOR

UNIVERSAL MODULAR DEVICE

View full text

 

Raluca NIŢĂ1,*, Adrian GHIONEA2, Ioan TĂNASE3, Claudiu BÎŞU4

 

1) Eng., PhD Student, S.C. ICTCM S.A. - Mechanical Engineering and Research Institute, Bucharest, Romania

2) Prof. PhD, Eng., Machine and Production Systems Department, University Politehnica of Bucharest, Romania

3) Prof. PhD, Eng., Machine and Production Systems Department, University Politehnica of Bucharest, Romania

4) Lecturer, PhD, Eng., Machine and Production Systems Department, University Politehnica of Bucharest, Romania

 

Abstract: The paper presents the stages of preparing the technologic system machine tool-device-toolworkpiece

for creating a data acquisition system for registering the cutting forces and torque on the rectangular directions, during milling of carbon steel prismatic work-piece. Some considerations regarding the basic requests for the machine tool clamping devices and their behaviour under the cutting forces and torque are presented. We also established the evaluation methodology stages of o modular fixture device regarding construction and operation, loads, analyzing through modelling and simulation, data acquisition, interpretations and results validation for its integration on CNC machine tools.

 

Key words: cutting conditions, force and torque measurement, clamping system, stress analysis, sensors.

 

 

pp. 251-254

 

THEORETICAL AND EXPERIMENTAL RESEARCHES ON A MULTIFUNCTIONAL MACHINE TOOL MADE FROM COMPOSITE MATERIALS

View full text

 

Loredana PĂUN1,*, Valeriu AVRAMESCU2, Nicolae PREDINCEA3, Constantin DOGARIU4, Claudiu BÎȘU5

 

1) PhD. Eng., S.C. ICTCM S.A. - Mechanical Engineering and Research Institute, Bucharest, Romania

2) PhD. Eng., Head of DTPC, S.C. ICTCM S.A. - Mechanical Engineering and Research Institute, Bucharest, Romania

3) PhD, Prof., Machine and Production Systems Department, University Politehnica of Bucharest, Romania

4) PhD, Prof., Machine and Production Systems Department, University Politehnica of Bucharest, Romania

5) PhD, Lecturer, Machine and Production Systems Department, University Politehnica of Bucharest, Romania

 

Abstract: This paper is based on a CNC multifunctional machine tool for processing by turning, milling, boring, drilling. One of the news brought by this machine is that its structure is made mostly of composite materials. To see the dynamic behavior of this machine, theoretical and experimental researches have been achieved in order to determinate the proper frequencies. Some conclusions were drawn regarding the machine tool structure rigidity and some suggestions for improving the structure behavior were made.

 

Key words: multifunctional machine tool, composites, structure, FEM modeling, frequencies, modal analyses.

 

 

pp. 255-260

 

DETERMINATION OF YOUNG’S MODULUS FOR CFRP

USING THE THREE – POINT BENDING TEST

View full text

 

Irina PETRESCU1,*, Cristina MOHORA2, Constantin ISPAS3

 

1) Eng. PhD. Student, Machines and Manufacturing Systems Department, Politehnica University of Bucharest, Bucharest, Romania

2) Prof. PhD. Eng, Machines and Manufacturing Systems Department, Politehnica University of Bucharest, Bucharest, Romania

3) Prof. PhD. Eng, Machines and Manufacturing Systems Department, Politehnica University of Bucharest, Bucharest, Romania

 

Abstract: Young's modulus has a very important role in unidirectional carbon fiber reinforced polymer. The aim of this work was to determine the value of Young's modulus for two panels of three specimens each, both were made in the laboratories of the University of Palermo, Italy. The panel 1, after lamination, the specimens was subjected to a treatment with ultraviolet radiation. The specimens used are laminated composite carbon fiber oriented unidirectional. The determination of Young's modulus was achieved with an Instron 3367 testing machine using the three-point bending test. The tangent modulus of elasticity was calculated by drawing a tangent to the steepest initial straight-line portion of the load deflection curve.

 

Key words: Young’s modulus, three-point bending test, carbon fiber, unidirectional composite.

 

 

pp. 261-266

 

MATHEMATICAL MODEL FOR DETERMINING THE ORIENTATION ERRORS GENERATED

BY THE CONSTRUCTION OF THE PRISMATIC SUPPORTS

View full text

 

Nicoleta RACHIERU1,*, Raluca Magdalena NIŢĂ2

 

1) PhD, Eng. Ec., Scientific Researcher II, Faculty Mechanics and Technology, University of Piteşti, Romania

2) PhD, Student, Eng., S.C. ICTCM S.A. - Mechanical Engineering and Research Institute, Bucharest, Romania

Abstract: This paper presents aspects regarding the total errors which may occur in technological processing on machine tools, errors that affect the processing accuracy and also the quality of processed work-piece. In this context, technological devices have an important contribution with a category of errors, referred in the literature, installation errors that refer to work-piece orientation and fixing errors in devices. Apart from these, a special category of errors generated by the precision of execution of the support elements that are component part of the devices were identified and determined. For the analysis and calculation of this type of errors, for the short or long prismatic locators, a cinematic model was created, and also on its base a mathematic one.

 

Key words: technologic device, installation error, construction orientation error, prismatic locator,

mathematical model.

 

 

pp. 267-270

 

MOBILE ROBOTS AND SIMULATION - AN APPROPRIATE TOOL HOW TO

INCREASE THE EFICIENCY OF THEIR APPLICATION IN PRODUCTION SYSTEMS

View full text

 

Gabriela-Veronica STOIANOVICI1,*, Vladimír BULEJ2, Adrian GHIONEA3, Viera POPPEOVÁ4

 

1 PhD student, Eng. Department of Machines and Production Systems,University Politehnica of Bucharest, Romania

2 PhD. Researcher Eng. , Department of Automation and Production Systems, University of Zilina, Slovakia

3Prof. PhD. Eng. Department of Machines and Production Systems,University Politehnica of Bucharest, Romania

4 Prof. PhD. Eng., Department of Automation and Production Systems, University of Zilina, Slovakia

 

Abstract: This paper presents the basic information about the mobile robots, their application in automated production systems and about simulation of their movement. Nowadays, the application of mobile robots is very frequent and the number of developed robots still grows. They can be found in logistic chains for material handling of flexible manufacturing systems, firefighting, chemical operations, underwater technological operations, etc. The paper describes some methods for solving the mobile robots’ navigation in an indoor environment (laboratories, factories, corridors of buildings) and explains in detail the designed solution of global navigation through the potential fields. These potential fields navigate the mobile robot safely along the trajectory between obstacles to the goal position.

 

Key words: mobile robot navigation, simulation, AGV, potential fields, sensors.

 

 

pp. 271-274

 

CUTTING EDGE TEMPERATURE PREDICTION USING THE

PROCESS SIMULATION WITH DEFORM 3D SOFTWARE PACKAGE

View full text

 

Victor POPOVICI1,*, Gheorghe CEAU2, Ioan TĂNASE3, Nicolae PREDINCEA4

 

1) PhD, Assoc. Prof., Department of Material Science and Welding, University Politehnica of Bucharest, Romania

2) PhD, Eng., Ministry of Interior and Aministration Reform, Bucharest, Romania

3) PhD, Prof., Department of Machiens and Production Systems, University Politehnica of Bucharest, Romania

4) PhD, Prof., Department of Machiens and Production Systems, University Politehnica of Bucharest, Romania

 

Abstract: High speed machining is submitted to economical and ecological constraints. Optimization of cutting processes must increase productivity, reduce tool wear and control residual stresses in the workpiece. Modelling, as close to reality of the cutting process, cannot be done without taking into account thermal phenomena. On the one hand, material mechanical parameters depend greatly on temperature (although it is difficult to obtain concrete values of this dependence) and on the other hand, a decisive role is played both by the thermal regime of cutting speed, through component vg - chip speed tool rake face – and by the amount of heat that occurs in the area of occurrence and formation of the chip. This paper proposes a new approach for describing the friction behavior at the tool–chip interface in the area near the cutting edge.

 

Key words: tool-chip interface, FEM, 3D cutting models, process simulation, global heat transfer coefficient.

 

 

pp. 275-281

 

THE INFLUENCE OF TOTAL ELASTIC DISPLACEMENT OF TRANSLATION JOINTS

ON GANTRY   ROBOT ACCURACY

View full text

 

Adrian NICOLESCU1,*, Dan MARINESCU2

 

1) Univ., Prof., PhD, Eng., Vice-DEAN, Faculty of Engineering and Management of Technological Systems, Bucharest, Romania

2) PhD - student, Eng., Faculty of Engineering and Management of Technological Systems, Bucharest, Romania

 

Abstract: High speeds and accuracy of robotic manipulators are current requirements to obtain improved performances of industrial robots. However, higher speeds and accuracy are greatly influenced by elastic behavior of mechanical structure of industrial robots. For this purpose an original approach on gantry robots volumetric accuracy evaluation and P-joints elastic behavior specific influence on IR’s volumetric accuracy quantifying method have been developed. Following up these issues the paper successively presents in two parts: the original mathematic modeling for gantry IR’s overall elastic behavior and specific algorithm / quantifying method of P joints elastic displacements influence on IR’s volumetric accuracy (both of them generally valid for any kind of gantry robot and P-joint specific internal design), specific performances of an usual model of Güdel gantry robot type and respectively it’s virtual prototype already developed by authors for performing specific applied calculus related to this robot’s P joints / overall elastic behavior modeling, the mathematic model of overall gravitational and inertial load distribution,specific mathematic algorithm for loading behavior evaluation related to robot’s P-joints partially assemblies and each included cam following guiding components.

 

Key words: industrial robots, accuracy, volumetric error, elastic displacements, analytical model, FEM.

 

 

pp. 283-287

 

THE SPINDLE DEFECT EVALUATION USING A THREE-DIMENSIONAL VIBRATION ANALYSIS

 

View full text

 

Claudiu-Florinel BISU1,*, Alina VINTILESCU2, Raynald LAHEURTE3, Philippe DARNIS4, Miron ZAPCIU5

 

1)Lecturer, PhD, Machines and Production Systems Department, University “Politehnica” of Bucharest, Bucharest, Romania

2) Eng. ,PhD Student, Machines and Production Systems Department, University “Politehnica” of Bucharest, Bucharest, Romania

3) Assoc. Prof., PhD, Mechanics and Engineering Institute of Bordeaux, Bordeaux, France

4)Assoc. Prof., PhD, Mechanics and Engineering Institute of Bordeaux, Bordeaux, France

5) Prof., PhD, Machines and Production Systems Department, University “Politehnica” of Bucharest, Bucharest, Romania

 

Abstract: In this paper, accelerometers transducer are used to check the spindle vibration. Once the spindle is out of balance, the transducer gives a dialog response to computerized numerical controller (CNC) which is set with a control level. This paper aims at analyzing the state of the machine tools and data detection due to vibration-shaft electric motor assembly (Fig. 2). A series of measurements are performed in order to determine the cause of the vibration generator and highlighting effects. To determine the source of vibration is used a number of tools and techniques based on signal processing. Such vibration analysis in this paper is based on a number of methods, such as spectrum frequency, harmonic order, and trend signal. The linking part between the transmission belt and the main spindle was measured and as a result, it was observed that the elastic part doesn’t work accordingly and that it represents the cause of the 4th order harmonic.

 

Key words: vibration, main spindle, order analysis, frequency spectrum.

 

Electronic mail: orgcom@icmas.eu   /